【 Weak current College 】 equipment installation and debugging process quality management

First, an overview
Equipment installation and debugging process is the most important equipment quality formation process, the result is customer (owners) are most concerned about. Only after the installation and debugging is able to form the real production operation ability, and as such, we should pay special attention to these two processes management.
Device management of the overall objective is to improve device projects investment benefits, social, causes the equipment quality desired quality level. The overall objective of the decomposition to device formation stages, in particular, equipment installation and debugging process quality management objectives are: device management engineer should follow the supervision contract requirements, track monitoring equipment installation and debugging process, enabling local and overall performance of the device, run function and production capacity will reach design and contract requirements, the equipment quality conforms to the national technical specifications and customer requirements (owners).
Equipment installation work including the equipment arrived acceptance, equipment base preparation and inspection, also based out of the library, transportation, OBA, installation, Setup checks, filling, cleaning and oiling, inspection and acceptance testing, etc.
Device debugging work mainly various kinds of adjustment, testing, inspection and measurement equipment commissioning generally can be divided into no-load operation test, load test, precision test 3. Debugging also includes static and dynamic tests, cold and hot test, also includes equipment operation and process adjustments, equipment system linkage program setting and complete sets of test running, etc.
With the aforementioned effects device form factors like quality, equipment installation and debugging process quality factor is personnel, machines, materials, methods, and the environment. From the ready to install start to debug the whole process of acceptance ends are in response to the five factors being monitored, to ensure the quality of equipment.
Follow the installation and debugging work order and quality time, device management engineer on equipment installation and debugging of the preparation, process, and acceptance of the quality management implementation.
Second, equipment installation planning process management
1. equipment installation planning of the audit
In this phase, the device management engineer of audit include the following:
① auditing device installation is based on the technical standard and acceptance.
② Audit contractor performance, audit contractor's equipment installation technology programmes and measures, review the installation of economic rationality, technical feasibility, security, reliability, and provide audit opinion.
③ auditing device installation process technical specifications, quality meets the installation requirements of the contract and national standards, inspection, acceptance device installation process results.
④ response contractors submissions of important parts, key process steps of the installation process.
2. installation contracting units of qualifications and qualification of personnel Setup audit
① Audit installation contractors for qualification and Installer, especially the audit unit of qualification special operations, special operations personnel's qualification certificate, install command systems, logistics, material supply system, quality management systems and technology management system, safety monitoring system, etc.
② Audit subcontractors, including sub-contractors of the qualification, special industry license, subcontractor performance and special operations personnel qualification certificate, etc.
③ examination equipment installation work for quality assurance capacity (including quality accountability).
3. other readiness assessment
① Audit civil construction parts are able tomeet the requirements of the installation. Assist customers (the owners) and civil construction units installed units provide the necessary installation space, space and hydropower installation conditions such as road.
② Audit equipment installation of machines, machines should meet the needs of equipment installation and intact.
③ Instrumentation and facilities should meet the requirements of allowed uncertainty and effective verification and calibration period.
④ audit security production facilities and methods.
[Example 10] device management engineer in equipments installation planning process for audit include ().
A. examine the device installation is based on the technical standard and acceptance
B. audit contractor performance
C. audit equipment installation process technical specifications, quality meets the installation requirements and national standards of contract
D. response contractors submissions important parts, key process steps of the installation process.
E. audit equipment installation of machines, machines should meet the needs of equipment installation
Answer: ABCD
3, equipment installation implementation process management
1. equipment for the library and out-of-the-box testing management
According to the provisions of the Treasury management of the library. Devices out of the box to check the equipment procurement, equipment, departments of organizations, the installation Department, tools, tooling and use sector. If the line of imported equipment, should in the stipulated time and inspection departments. Out of the box when you check the packing slip should be controlled, accord inventory and record, if damaged, corroded, parts shortage problem, to take photos or record the other method, as the vendors and the sector representations claimed basis, and that the equipment purchase contract claim period.
Contractor in the scene out of the box test, the device management engineers implementing site supervision. Main check the following:
① checking random file compliance and appearance, check the box number and crates and packaging. Include the packing slip, inventory check equipment models, specifications, parts, components, tools, accessories, spare parts and technical manual, etc. Inspection specifications, models, quantity is consistent with the manifest; check the equipment nameplate and appearance quality; check equipment manufacturing unit of certification, inspection reports and test reports, brochures and other documents of integrity and authenticity, validity.
② for onsite delivery device, generally by the manufacturer in the field Assembly, debugging, and test run, self-tests qualified to draw equipment supervision engineers review, pending review of qualified to sign the acceptance.
③ for permanent or long-term equipment reconstruction project, should the contract performance requirements, after a certain amount of practice tests, and the identification of qualified only after acceptance.
④ for important key large equipment, should be determined by the customer (Owners) identification of the group.
All random sources, test records, acceptance examination conclusions, etc. should all inventory, finishing archive.
2. the device installation process management
During installation, device management engineer to each key parts, components, stand-alone devices and equipment for monitoring the quality of the installation.
① total supervision engineer organization equipment Engineer determines quality witness and testimony, and to the contractors to give the low-down.
② equipment supervision engineer overseeing major equipment out of the box and acceptance, and approval of major equipment the contractor submitted, OBA records table.
③ equipments management engineer dealing with the main contractor submitted materials, major equipment and applying table and quality audit proof information.
④ during installation, the audit contractor on approved installation process or measures of adjustment, supplement or change, and should be checked by the supervising engineer.
⑤ keep checking installation unsafe, found the problem solved.
⑥ total supervision engineer arrangement supervisor on the installation process for inspections and checks, on the important parts, key sequence, key time, and the engineering conduct on-site supervision.
⑦ urge the parties to the various systems of preparatory work, and track inspection equipment installation and commissioning of units, to confirm the device debugging locally, and the overall operation of technical parameters and performance meets requirements.
⑧ Open field coordination Council, coordinating installation of the parties, and particularly many subcontractors and cross-job site, timely resolution of issues affecting the quality of the installation.
⑨ If supervision officers found the installation process in a major quality problems, can cause accidents or have already created quality accident by Chief supervisor release engineering moratorium, require the contractor suspension and correction. Upon completion of the rectification by the supervising staff review, compliance requirements, Chief supervisor should promptly signed works to resume work on the application form.
[Example 11] contractors in the scene out of the box test, the device management engineers implementing site supervision. Main check ().
A. check the random file compliance and appearance, check the box number and crates and packaging situations
B. the number of main material equipment
C. for onsite delivery device, generally by the manufacturer in the field Assembly, debugging, and test run, self-tests qualified to draw equipment supervision engineers review, pending review of qualified to sign the acceptance
D. for permanent or long-term equipment reconstruction project, should the contract performance requirements, after a certain amount of practice tests, and only after the accredited be acceptance
E. critical for important, large equipment shall be borne by the customer identification Panel inspection
Answer: ACDE